Tag Archives: mining gearbox

China wholesaler Heavy Girth Gear for Mining Company bevel gearbox

Product Description

Heavy girth gear for mining company

Girth gear is the key component to support the transmission system stability of rotary kiln and ball mill. With continuous efforts on process optimization on the basis of rich manufacturing experience and advanced equipment, CZPT is able to offer high quality cast steel girth gears according to users’ drawings and requirements.

Name Girth gear for rotary kiln, ball mill
Material Cast steel
Process Casting, heat treatment, machining, flaw detection, etc
Weigth > 1 ton
Price Contact for quotaion

 
Images of CZPT girth gear for rotary kiln, ball mill

Process of CZPT girth gear for rotary kiln, ball mill:
1. Wooden pattern Production
2. Molding
3. Pouring
4. First cleaning
5. Heat treatment – grinding (inspection)
6. Rough machining (inspection)-finishing machining (inspection)
7. Packing-delivering

Why choose CHAENG?

 

Application: Rotary Kiln, Ball Mill
Manufacturing Method: Cast Gear
Toothed Portion Shape: Customized
Material: Cast Steel
Type: Circular Gear
Transport Package: Suitable for Shipping
Customization:
Available

|

Customized Request

Gear

How to Design a Forging Spur Gear

Before you start designing your own spur gear, you need to understand its main components. Among them are Forging, Keyway, Spline, Set screw and other types. Understanding the differences between these types of spur gears is essential for making an informed decision. To learn more, keep reading. Also, don’t hesitate to contact me for assistance! Listed below are some helpful tips and tricks to design a spur gear. Hopefully, they will help you design the spur gear of your dreams.

Forging spur gears

Forging spur gears is one of the most important processes of automotive transmission components. The manufacturing process is complex and involves several steps, such as blank spheroidizing, hot forging, annealing, phosphating, and saponification. The material used for spur gears is typically 20CrMnTi. The process is completed by applying a continuous through extrusion forming method with dies designed for the sizing band length L and Splitting angle thickness T.
The process of forging spur gears can also use polyacetal (POM), a strong plastic commonly used for the manufacture of gears. This material is easy to mold and shape, and after hardening, it is extremely stiff and abrasion resistant. A number of metals and alloys are used for spur gears, including forged steel, stainless steel, and aluminum. Listed below are the different types of materials used in gear manufacturing and their advantages and disadvantages.
A spur gear’s tooth size is measured in modules, or m. Each number represents the number of teeth in the gear. As the number of teeth increases, so does its size. In general, the higher the number of teeth, the larger the module is. A high module gear has a large pressure angle. It’s also important to remember that spur gears must have the same module as the gears they are used to drive.

Set screw spur gears

A modern industry cannot function without set screw spur gears. These gears are highly efficient and are widely used in a variety of applications. Their design involves the calculation of speed and torque, which are both critical factors. The MEP model, for instance, considers the changing rigidity of a tooth pair along its path. The results are used to determine the type of spur gear required. Listed below are some tips for choosing a spur gear:
Type A. This type of gear does not have a hub. The gear itself is flat with a small hole in the middle. Set screw gears are most commonly used for lightweight applications without loads. The metal thickness can range from 0.25 mm to 3 mm. Set screw gears are also used for large machines that need to be strong and durable. This article provides an introduction to the different types of spur gears and how they differ from one another.
Pin Hub. Pin hub spur gears use a set screw to secure the pin. These gears are often connected to a shaft by dowel, spring, or roll pins. The pin is drilled to the precise diameter to fit inside the gear, so that it does not come loose. Pin hub spur gears have high tolerances, as the hole is not large enough to completely grip the shaft. This type of gear is generally the most expensive of the three.
Gear

Keyway spur gears

In today’s modern industry, spur gear transmissions are widely used to transfer power. These types of transmissions provide excellent efficiency but can be susceptible to power losses. These losses must be estimated during the design process. A key component of this analysis is the calculation of the contact area (2b) of the gear pair. However, this value is not necessarily applicable to every spur gear. Here are some examples of how to calculate this area. (See Figure 2)
Spur gears are characterized by having teeth parallel to the shafts and axis, and a pitch line velocity of up to 25 m/s is considered high. In addition, they are more efficient than helical gears of the same size. Unlike helical gears, spur gears are generally considered positive gears. They are often used for applications in which noise control is not an issue. The symmetry of the spur gear makes them especially suitable for applications where a constant speed is required.
Besides using a helical spur gear for the transmission, the gear can also have a standard tooth shape. Unlike helical gears, spur gears with an involute tooth form have thick roots, which prevents wear from the teeth. These gears are easily made with conventional production tools. The involute shape is an ideal choice for small-scale production and is one of the most popular types of spur gears.

Spline spur gears

When considering the types of spur gears that are used, it’s important to note the differences between the two. A spur gear, also called an involute gear, generates torque and regulates speed. It’s most common in car engines, but is also used in everyday appliances. However, one of the most significant drawbacks of spur gears is their noise. Because spur gears mesh only one tooth at a time, they create a high amount of stress and noise, making them unsuitable for everyday use.
The contact stress distribution chart represents the flank area of each gear tooth and the distance in both the axial and profile direction. A high contact area is located toward the center of the gear, which is caused by the micro-geometry of the gear. A positive l value indicates that there is no misalignment of the spline teeth on the interface with the helix hand. The opposite is true for negative l values.
Using an upper bound technique, Abdul and Dean studied the forging of spur gear forms. They assumed that the tooth profile would be a straight line. They also examined the non-dimensional forging pressure of a spline. Spline spur gears are commonly used in motors, gearboxes, and drills. The strength of spur gears and splines is primarily dependent on their radii and tooth diameter.
SUS303 and SUS304 stainless steel spur gears

Stainless steel spur gears are manufactured using different techniques, which depend on the material and the application. The most common process used in manufacturing them is cutting. Other processes involve rolling, casting, and forging. In addition, plastic spur gears are produced by injection molding, depending on the quantity of production required. SUS303 and SUS304 stainless steel spur gears can be made using a variety of materials, including structural carbon steel S45C, gray cast iron FC200, nonferrous metal C3604, engineering plastic MC901, and stainless steel.
The differences between 304 and 303 stainless steel spur gears lie in their composition. The two types of stainless steel share a common design, but have varying chemical compositions. China and Japan use the letters SUS304 and SUS303, which refer to their varying degrees of composition. As with most types of stainless steel, the two different grades are made to be used in industrial applications, such as planetary gears and spur gears.
Gear

Stainless steel spur gears

There are several things to look for in a stainless steel spur gear, including the diametral pitch, the number of teeth per unit diameter, and the angular velocity of the teeth. All of these aspects are critical to the performance of a spur gear, and the proper dimensional measurements are essential to the design and functionality of a spur gear. Those in the industry should be familiar with the terms used to describe spur gear parts, both to ensure clarity in production and in purchase orders.
A spur gear is a type of precision cylindrical gear with parallel teeth arranged in a rim. It is used in various applications, such as outboard motors, winches, construction equipment, lawn and garden equipment, turbine drives, pumps, centrifuges, and a variety of other machines. A spur gear is typically made from stainless steel and has a high level of durability. It is the most commonly used type of gear.
Stainless steel spur gears can come in many different shapes and sizes. Stainless steel spur gears are generally made of SUS304 or SUS303 stainless steel, which are used for their higher machinability. These gears are then heat-treated with nitriding or tooth surface induction. Unlike conventional gears, which need tooth grinding after heat-treating, stainless steel spur gears have a low wear rate and high machinability.

China wholesaler Heavy Girth Gear for Mining Company bevel gearboxChina wholesaler Heavy Girth Gear for Mining Company bevel gearbox
editor by CX 2023-05-31

Best China manufacturer & factory Soft in Bokaro Steel City India surface circular tooth reduction gearbox for mining With high quality best price

Best China manufacturer & factory Soft  in Bokaro Steel City India  surface circular tooth reduction gearbox for mining With high quality best price

Advanced thermo treatment equipment, such as network heat treatment oven, multi-use thermo treatment oven, etc.

Overview

Another advantage of worm gears is that they have good meshing effectiveness. To be most effective, it is important that they are manufactured with high quality standards to ensure all gear requirements are precisely met.

Quick Details

Applicable Industries:

Manufacturing Plant

Brand Name:

OEM

ITEM NO:

SYF

Model Number:

JZQ

Product name:

JZQ gear box

Main products include: manure spreading truck, potato planting/harvesting machine, disc plough, disc harrow, grass Mower/slasher, corn and wheat thershers, seeder, mouldboard plow, deep subsoiler machines, rotary tiller, rear blade, fertilizer spreader, combine rice harvester, corn thresher, farm trailer, ridger, trencher, stubble cleaner, earth auger, cultivator and its accessories: Plow disc blades, harrowing film, plough tip and share, cultivator tine, casting parts etc.

Product Keywords:

gearbox for metal flattening machine

Color:

Green

ZQ Reducer gearbox:

ZQ Reducer

gearbox:

Reducer gearbox

gearbox for material:

gearbox for dryer

Gear speed reducer:

Zq gear speed reducer

Material:

45C Steel

Supply Ability

Supply Ability:
500 Piece/Pieces per Month

Packaging & Delivery

Packaging Details
wooden box
Port
Shang Hai

Online Customization

Product Description

ZQ Cylindrical gear reducer gear carburizing, quenching, grinding, high bearing capacity, low noise; mainly used for belt conveyor and various kinds of transport machinery, can also be used to drive other general machinery. It has the advantages of high bearing capability, long service life, small volume, high efficiency, light weight, for the input shaft and the output shaft is vertically arranged in the driving device.
The field of cylindrical gear reducer is widely used in metallurgical equipment, mining equipment, automation equipment, food machinery, packaging equipment, tobacco equipment etc..

Specification

Manufacturing Capacity(t/h)

Motor Power

(kw)

Pulley Speed

(r/min)

Gearbox Model

Weight(t)

Φ0.6×8 m

1.5-2.8

4

8

JZQ 250-16- Ⅰ

5.1

Φ0.8×10 m

3

4

7.5

JZQ 350-16- Ⅰ

6.9

Φ10×10 m

3.3-4.9

5.5

5.8

JZQ 400-16- Ⅰ

7.5

Φ1.2×10 m

4-6

7.5

4.8

ZL 50-16- Ⅰ

13.5

Φ1.5×12 m

4-6

10

4.8

JZQ 500- Ⅲ-2F

18.9

Φ1.5×15 m

7-12

18.5

4.8

ZQ 500- Ⅲ-2F

21

Φ1.8×12 m

7-12

18.5

4.1

JZQ 50-16 Ⅱ-2

22.83

Φ2.2×12 m

12

18.5

3.2

JZQ 650- Ⅲ

37.6

Φ2.2×14 m

12

22

3.2

JZQ 650- Ⅲ

40

Φ2.2×16 m

10-13

30

3.2

JZQ 750- Ⅲ

45

Φ2.4×14 m

10-14

30

3

JZQ 750- Ⅲ

51

Φ2.4×18 m

25

37

3

ZL85-13-Ⅰ

54

Φ2.4×20 m

32-36

37

3

ZL 85-13- Ⅰ

54.14

Φ3×20 m

40-50

55

2.59

ZL 100-16- Ⅰ

78

Φ3×25 m

45-58

75

2.59

ZL 100-16-I

104.9

Zq Cylindrical gear speed reducer

Zq Cylindrical gear speed reducer is a three-level transmission of involute cylindrical gear reducer, mainly used inmining, metallurgy, cement, construction, chemical industry, light industry, etc all kinds of mechanical equipment, reduction drive, is suitable for the workplace being limited by the structure adopts the vertical installation, high-speed spindle speed not more than 1500 r/min, the work environment to + 40 °C and 40 °C -, can positive &negative operation.

Main Features

1.gear with high strength and low carbon alloy steel by carburizing quenching, tooth surface hardness of HRC58-62, gear are CNC grinding process, high precision, good contact.
2.transmission rate is high: single stage is greater than 96.5%, double stage is greater than 93%, grade three is greater than 90%.
3.stable operation, low noise.
4.small size, light weight, long service life, high carrying capacity.
5.easy to be disassembled and easy to install.

Our Company

HangZhou EPT GROUP – one of the biggest gearbox manufacturer in China – Electromechanical Facilities Co. Ltd

HangZhou EPT GROUP – one of the biggest gearbox manufacturer in China – Electromechanical Equipment Co., Ltd.is a gift enterprise integrating development, design, production and sales,Main promoting products include reducer motor,water pump,construction machinery and parts,bearings,hardware and electrical equipment,plastic products,Labour protection appliance.Our company always follow the operation concept which contains people-oriented, innovation as the soul,be prepared for ….

Application area

Certifications

Sales territory

Packing & Delivery

Packaging

Size

500 (L) * 500 (W) * 400 (D)

Weight

1.2 T

Packaging Details

The normal package is wooden box(Size: L*W*H). If export to european countries,the wooden box will be fumigated.If container is too tigher,we will use pe film for packing or pack it according to customers special request.

Packaging

Size

500 (L) * 500 (W) * 400 (D)

Weight

1.2 T

Packaging Details

The normal package is wooden box(Size: L*W*H). If export to european countries,the wooden box will be fumigated.If container is too tigher,we will use pe film for packing or pack it according to customers special request.

FAQ

Q1: Are you trading company or manufacturer ?

A: We are a manufacturer in ZheJiang China.welcome to our factory to have a visit.

Q2: How we select models and specifications?

A:You can email us the series name & code (for example: WJ series worm gearbox) as well as requirement details, such as motor power, output speed orThe EPG GROUP range of PTO shafts accessories includes various types of yokes for the connection of the tractor power take-off with recessed push button and/or ball collar and/or ball collar for constant velocity joints, with the following spline dimensions: 1”3/8 Z6 – 1”3/8 Z6 -1”3/8 Z21- 1”3/4 Z6- 1”3/4 Z20 ratio, service factor or your application…as much data as possible. If you can supply some pictures or drawings, it is better.

Q3: How is your price? Can you offer any discount?

A: We will give the best price we can base on your needs and the quantities.

Q4: How long should I wait for the feedback after I send the enquiry?

A: Within 12 hours.

Q5: What is your product warranty period?

A:We offer one year warranty since the vessel departure date left China.

Q6: What industries are your gearboxes being used?

A:Our gearboxes are widely applied to metallurgical equipment, mining equipment, automation equipment, food machinery, packaging equipment, tobacco equipment and so on.

Contact us

Mobile: +86-13083988828 we chat # or 0086-571-88220971 (WeChat)
E-mail:hzptcorp (a) gmail.com
Fox:+86-571-88220972
Add:No.789 ShenHua Road, , XiHu District, HangZhou, ZheJiang, China
HangZhou EPT GROUP – one of the biggest gearbox manufacturer in China – Electromechanical Facilities Co. Ltd.

Best China manufacturer & factory Soft  in Bokaro Steel City India  surface circular tooth reduction gearbox for mining With high quality best price

Best China manufacturer & factory Soft  in Bokaro Steel City India  surface circular tooth reduction gearbox for mining With high quality best price

Best China manufacturer & factory Soft  in Bokaro Steel City India  surface circular tooth reduction gearbox for mining With high quality best price

Best China manufacturer & factory Soft  in Bokaro Steel City India  surface circular tooth reduction gearbox for mining With high quality best price

Best China manufacturer & factory Soft  in Bokaro Steel City India  surface circular tooth reduction gearbox for mining With high quality best price

Best China manufacturer & factory Soft  in Bokaro Steel City India  surface circular tooth reduction gearbox for mining With high quality best price

Best China manufacturer & factory Soft  in Bokaro Steel City India  surface circular tooth reduction gearbox for mining With high quality best price