China OEM Customized Hot Forging Spur Gear for Various Indutrial Machine hypoid bevel gear

Product Description

We are a professional company in bulk material handling, transportation, storage, processing, accessory equipment design, integration and manufacturing. We can provide a complete set of solutions. Thank you for reading the information and welcome to purchase! Welcome to agent distribution!

Brief introduction of the company’s manufacturing capacity
The company’s headquarters, technology and sales are located in Lingang New Area of China (ZheJiang ) pilot free trade zone,The company’s manufacture base is located in Xihu (West Lake) Dis. county, ZHangZhoug Province, which is known as “the most beautiful county in China”. It is 65 kilometers away from HangZhou city and 60 kilometers away from Qiandao Lake. The transportation to Xihu (West Lake) Dis. county from other places is very convenient. No matter by railway, highway or waterway. The manufacture base has a total plant area of around 30000 square CHINAMFG and workshop is equipped with more than 300 sets of various advance manufacture equipment, including 20 sets of CNC precision vertical lathe MODEL: SMVTM12000×50/150, CNC vertical lathe MODEL:DVT8000×30/32, CNC horizontal lathe, MODEL: CK61315×125/32, CNC horizontal lathe MODEL:CK61200×80/32, CNC Grounding boring and milling machine MODEL:TJK6920,etc.Most of the parts are machined by using CNC machine equipment. Theis is a hot treatment CHINAMFG with size 10.5m×8m×8m. The manufacture base also equipped with lifting capacity of 25t, 50t, 100t, 200t overhead crane to handle heavy workpiece and assembly work.

Metalworking equipment

  Name of equipment Model number Quantity SCOPE of application
A  Lathes      
1 Vertical Lathe Numerical control 1 Φ 12000
2 Vertical Lathe Numerical control 1 Φ 8000
3 Vertical Lathe   1 Φ 1600
4 Vertical Lathe C5112A 1 Ф 1250
5 Horizontal Lathe Numerical control 1 CK61315×12×100T
6 Horizontal Lathe CW61200 1 Ф 2000×8000
7 Horizontal Lathe CW61160 1 Ф 1600×6500
8 Horizontal Lathe CW6180 2 Ф 800×3000
9 Horizontal Lathe CW61125 2 Ф 1250×5000
10 Horizontal Lathe (remodel) CW62500 2 Ф 2800×6000
11 Common Lathe CY6140 3 Ф 400×1000
12 Common Lathe  CA6140 3 Ф 400×1500
13 Common Lathe C620 2 Ф 400×1400
14 Common Lathe C616 1 Ф 320×1000
15 Common Lathe C650 1 Ф 650×2000
B Drilling machine      
1 Radial drilling machine Z3080 3 Ф 80×2500
2 Radial drilling machine Z3040 2 Ф 60×1600
3 Universal drilling machine ZW3725 3 Ф 25×880
C Planing machine      
1  Shaper B665 1 L650
2 Hydraulic Shaper B690 1 L900
3 Gantry Planer HD–16 1 L10000×B1600
D Milling Machine      
1 4 Coordinate Milling Machine Numerical control 1 2500×4000
2 Gantry milling machine Numerical contro 1 16mx5mx3m
3 Gantry milling machine Numerical contro 1 12mx4mx2.5m
4 Gantry milling and boring machine  Numerical contro 1 Φ 250 
5 Vertical Milling Machine XS5054 1 1600×400
6 Horizontal Milling Machine C62W 1 1250×320
7 Horizontal Milling Machine  X60 1 800×200
8 Gantry milling machine X2014J 1 L4000×B1400
9 Gantry milling machine X2571J 1 L3000×B1000
10 Floor end milling TX32-1 1 L1500×H800
E Grinding machine      
1 External Grinder M131W 1 Ф 300×1000
2 External Grinder M1432B 1 Ф 320×15000
3 Surface Grinder M7130 1 L 1000×300
4 Tool grinder M6571C 1 Ф 250
F Boring machine      
1 Floor-standing milling and boring machine TJK6920 1 X12000 × Y4500 × Z1000
2 Boring machine TSPX619 1 Ф 1000
3 Boring machine T616 1 Ф 800
4 Boring machine T611 1 Ф 800
G Slotted bed      
1 Slotted bed B5032 1 H320
H Other machine tools      
1 Gear hobbing machine Y3150 1 Ф 500  M=6
2 Hacksaw machine G7571 1 Ф 220

Products and services available
Material handling equipment

Storage equipment

Conveying equipment

Feeding equipment

Component of conveying system

Belt conveyor parts

Large and medium sized finishing parts

If you need above products, please contact us!

 
  

                                                                                                           ZheJiang Sunshine Industrial Technology Co. , Ltd. 
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Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car, Customization
Hardness: Customization
Gear Position: Customization

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spur gear

How do you retrofit an existing mechanical system with spur gears?

Retrofitting an existing mechanical system with spur gears involves modifying or replacing certain components to incorporate spur gears into the system. Here’s a detailed explanation:

1. Evaluate the Existing System:

Begin by thoroughly evaluating the existing mechanical system to determine its design, function, and limitations. Identify the specific components that need to be retrofitted with spur gears and understand how the system operates.

2. Design Considerations:

Based on the evaluation, consider the design considerations for integrating spur gears into the system. This includes factors such as gear size, tooth profile, gear material, gear ratio, and torque requirements. Determine the specific gear specifications that are compatible with the existing system.

3. Gear Selection:

Select the appropriate spur gears that meet the required specifications. Consider factors such as gear quality, load capacity, noise level, efficiency, and compatibility with the existing system components. Choose gears from reputable manufacturers or consult with a gear specialist for guidance.

4. Gear Positioning and Alignment:

Determine the optimal positioning and alignment of the spur gears within the existing system. This involves identifying the gear locations, shaft connections, and ensuring proper alignment with other components such as bearings and couplings. Accurate positioning and alignment are crucial for efficient gear operation and longevity.

5. Modification or Replacement:

Based on the design considerations and gear selection, proceed with the necessary modifications or replacements. This may involve removing existing components, such as gears with different tooth profiles, and replacing them with the selected spur gears. Ensure proper installation and secure attachment of the new gears.

6. Lubrication and Maintenance:

Implement appropriate lubrication practices for the newly retrofitted spur gears. Consult gear manufacturers’ recommendations for lubricant type, quantity, and maintenance intervals. Proper lubrication ensures smooth gear operation, reduces wear, and extends gear life.

7. Testing and Validation:

After the retrofitting process, conduct thorough testing and validation of the modified system. Verify that the spur gears are functioning as intended, ensuring proper engagement, smooth operation, and adequate load handling. Address any issues or discrepancies discovered during testing.

8. Documentation and Training:

Create documentation detailing the retrofitting process, including gear specifications, installation procedures, and maintenance requirements. This documentation serves as a reference for future maintenance and helps ensure consistent gear performance. Additionally, provide training to relevant personnel on the operation, maintenance, and troubleshooting of the retrofitted system.

Retrofitting an existing mechanical system with spur gears requires careful planning, proper gear selection, precise installation, and thorough testing. By following these steps and considering the specific requirements of the system, it is possible to successfully incorporate spur gears and enhance the performance and functionality of the mechanical system.

spur gear

How do you install a spur gear system?

Installing a spur gear system involves several steps to ensure proper alignment, engagement, and operation. Here’s a detailed explanation of how to install a spur gear system:

  1. Preparation: Before installation, gather all the necessary components, including the spur gears, shafts, bearings, and any additional mounting hardware. Ensure that the gear system components are clean and free from debris or damage.
  2. Shaft Alignment: Proper shaft alignment is crucial for the smooth operation of a spur gear system. Ensure that the shafts on which the gears will be mounted are aligned accurately and parallel to each other. This can be achieved using alignment tools such as dial indicators or laser alignment systems. Adjust the shaft positions as needed to achieve the desired alignment.
  3. Positioning the Gears: Place the spur gears on the respective shafts in the desired configuration. Ensure that the gears are positioned securely and centered on the shafts. For shafts with keyways, align the gears with the key and ensure a proper fit. Use any necessary mounting hardware, such as set screws or retaining rings, to secure the gears in place.
  4. Checking Gear Engagement: Verify that the teeth of the gears mesh properly with each other. The gear teeth should align accurately and smoothly without any excessive gaps or interference. Rotate the gears by hand to ensure smooth and consistent meshing throughout their rotation. If any misalignment or interference is observed, adjust the gear positions or shaft alignment accordingly.
  5. Bearing Installation: If the spur gear system requires bearings to support the shafts, install the bearings onto the shafts. Ensure that the bearings are the correct size and type for the application. Press or slide the bearings onto the shafts until they are seated securely against any shoulder or bearing housing. Use appropriate methods and tools to prevent damage to the bearings during installation.
  6. Lubrication: Apply a suitable lubricant to the gear teeth and bearings to ensure smooth operation and reduce friction. Refer to the gear manufacturer’s recommendations for the appropriate lubrication type and amount. Proper lubrication helps minimize wear, noise, and heat generation in the gear system.
  7. Final Inspection: Once the gears, shafts, and bearings are installed, perform a final inspection of the entire spur gear system. Check for any unusual noises, misalignment, or binding during manual rotation. Verify that the gears are securely mounted, shafts are properly aligned, and all fasteners are tightened to the specified torque values.

It’s important to follow the specific installation instructions provided by the gear manufacturer to ensure proper installation and operation. Additionally, consult any applicable industry standards and guidelines for gear system installation.

By carefully following these installation steps, you can ensure a well-aligned and properly functioning spur gear system in your machinery or equipment.

spur gear

Are there different sizes and configurations of spur gears available?

Yes, there are various sizes and configurations of spur gears available to suit different applications and requirements. Here’s a detailed explanation of the different options when it comes to sizes and configurations of spur gears:

Sizes: Spur gears come in a wide range of sizes to accommodate different torque and speed requirements. The size of a spur gear is typically specified by its pitch diameter, which is the diameter of the pitch circle. The pitch diameter determines the gear’s overall size and the spacing between the teeth. Spur gears can range from small gears used in precision instruments to large gears used in heavy machinery and industrial equipment.

Module: Module is a parameter used to specify the size and spacing of the teeth on a spur gear. It represents the ratio of the pitch diameter to the number of teeth. Different module sizes are available to accommodate various gear sizes and applications. Smaller module sizes are used for finer tooth profiles and higher precision, while larger module sizes are used for heavier loads and higher torque applications.

Number of Teeth: The number of teeth on a spur gear can vary depending on the specific application. Gears with a higher number of teeth provide smoother operation and distribute the load more evenly, whereas gears with fewer teeth are typically used for higher speeds and compact designs.

Pressure Angle: The pressure angle is an important parameter that determines the shape and engagement of the teeth. Common pressure angles for spur gears are 20 degrees and 14.5 degrees. The selection of the pressure angle depends on factors such as load capacity, efficiency, and specific design requirements.

Profile Shift: Profile shift is a design feature that allows modification of the tooth profile to optimize the gear’s performance. It involves shifting the tooth profile along the gear’s axis, which can affect factors such as backlash, contact ratio, and load distribution. Profile shift can be positive (when the tooth profile is shifted towards the center of the gear) or negative (when the tooth profile is shifted away from the center).

Hub Configuration: The hub refers to the central part of the gear where it is mounted onto a shaft. Spur gears can have different hub configurations depending on the specific application. Some gears have a simple cylindrical hub, while others may have keyways, set screws, or other features to ensure secure and precise mounting.

Material and Coatings: Spur gears are available in various materials to suit different operating conditions and requirements. Common materials include steel, cast iron, brass, and plastic. Additionally, gears can be coated or treated with surface treatments such as heat treatment or coatings to enhance their wear resistance, durability, and performance.

Mounting Orientation: Spur gears can be mounted in different orientations depending on the application and space constraints. They can be mounted parallel to each other on parallel shafts, or they can be mounted at right angles using additional components such as bevel gears or shafts with appropriate bearings.

In summary, there is a wide range of sizes and configurations available for spur gears, including different pitch diameters, module sizes, number of teeth, pressure angles, profile shifts, hub configurations, materials, coatings, and mounting orientations. The selection of the appropriate size and configuration depends on factors such as torque requirements, speed, load capacity, space constraints, and specific application needs.

China OEM Customized Hot Forging Spur Gear for Various Indutrial Machine hypoid bevel gearChina OEM Customized Hot Forging Spur Gear for Various Indutrial Machine hypoid bevel gear
editor by Dream 2024-04-29